ARC Furnace Filler Section Failure
The Problem: A manganese alloy smelter in Tasmania was experiencing two to three weeks lost production several times per […]
FORESTALL® online predictive and prescriptive maintenance solutions to maximise overall equipment efficiency (OEE)
Be better prepared
Unplanned downtime can be an expensive, dangerous and disruptive problem. Lost production can cost $20million per year, on average. Benefit from the best predictive services in a flexible package.
Predictive algorithms developed and proven for mining and oil & gas
Cloud based machine health & predictive maintenance product enabling breakdowns to be predicted in real time.
Platform agnostic health monitoring (automated anomaly analysis and reporting)
Discover FORESTALL Suite
The following FORESTALL services provide online and automated offline operational decision support solutions for machine health and predictive maintenance.
FORESTALL
Machine Health
Online process using anomaly detection for simple, highly scalable low cost options for fixed assets.
Proven in the field for:
Motors, Drives, Conveyors, Mills & Crushers, Pumps
FORESTALL
Downtime Prediction
Online process for upstream ore & slurry characterisation and advanced feature engineering.
Proven in the field for:
Valves, Elution Circuit Overflow, GEHO Pumps, SAG Mill Overload, HPGR
FORESTALL
Predictive Maintenance
Planning algorithms for automated offline reporting.
Extend time between shutdowns and know how many hours your equipment has left.
Proven in the field for:
Valves, Pumps, Gear Boxes, Engines, Furnace Cooler Jacket Failues.
FORESTALL
AI Labelling
Automate the validation and classification of work order details.
Enable tens of thousands of maintenance comments from skilled personnel to be included in the machine health and predictive maintenance models.
A system that considers ore characteristics
Off the shelf predictive maintenance solutions do not consider ore characteristics in predicting downtime.
FORESTALL considers ore characteristics such as fragmentation variability, hardness & moisture content which are proven to greatly affect the likelihood of unplanned downtime.
Connected & interoperable
FORESTALL is compatible with AVEVA OSIsoft PI through PI Systems Access to deliver warnings and alerts directly to the user control system.
Supporting growth
FORESTALL is a supported and maintained software solution that allows mining operations to scale across multiple sites globally.
Implementation Success Stories
High Voltage Mill Motor Machine Health
The Problem: Unplanned equipment downtime was occurring due to trip limits on grinding mill motors being triggered. The […]
Newcrest SAG Mill overload downtime prevention at Lihir
The Problem: In his address to the Sydney Mining Club today, Newcrest CEO Sandeep Biswas talked about how their […]
Read More… from Newcrest SAG Mill overload downtime prevention at Lihir
Explore the full MAXTA™ Suite
Our solutions are trusted by the global mining industry
